DIS-TRAN Steel Blog

COMPOSITES ARE THE FUTURE

Posted by Melissa Hines on Aug 16, 2016 10:04:01 AM

To some within the utilities industry, composites still seem like the stuff of science fiction, but in reality composites have been used in transmission poles for over six decades. In fact, fiber-reinforced transmission poles were first installed in Maui, Hawaii in 1962. The tropical island served as the perfect ecosystem to test the strength and durability of the laboratory made material. Astoundingly, the fiber-reinforced transmission poles lasted nearly 45 years, not only demonstrating that composites are superior but also transforming the future of the utilities landscape forever.Untitled_design_12.jpg

When comparing composites to other fabrication materials, it’s no contest. Composites are non-conductive, light and durable. They are also resistant to rot, corrosion, pests and fire, all while offering superior UV protection. It’s no wonder the utilities sector is rapidly replacing traditional materials with composites in poles and pole top assemblies. Some composite applications include:

  • COMPOSITE CROSSARMS: The ULTRAVEX™ from DIS-TRAN Overhead Solutions is the industry’s premier composite crossarm. Our innovative composite crossarm incorporates a cutting-edge design that allows for one 3-1/2” x 3-1/2” sized crossarm to be used for both tangent and deadend applications. Advanced, patent 9546498 technology renders it both small yet capable of bearing heavier loads than larger wooden crossarms. Three layers of UV-protection shield it from the punishing sun, lowering maintenance costs and extending product life.
  • COMPOSITE POLES: Besides having a light footprint that allows them to be easily transported across even the harshest terrain, composite poles prove too slick for woodpeckers and squirrels to grab hold of, reducing expensive, critter induced outages. Since they are fire resistant and do not lose strength as they age, they require minimal upkeep.
  • COMPOSITE POLE LINE INSULATORS: Silicone rubber composite insulators offer exceptional anti-pollution performance, making them perfect for highly polluted areas. They are more reliable than traditional ceramic insulators and 90% lighter while also proving unbreakable. As with composite poles and crossarms, maintenance costs are low.
  • COMPOSITE THREADED RODS/BOLTS: Engineered from a thermoplastic polyurethane matrix resin, composite threaded rods and bolts offer unparalleled resistance to acids, bases, and both chemical and organic liquids. In addition, they are prized for their excellent resistance to corrosion, low weight, high strength, and non-conductive properties.
  • COMPOSITE REINFORCED CABLE/WIRE: Traditional steel-core conductor cables are no match compared to new composite rivals that nearly double transmission capacity without having to install new towers or poles. Also, structural support redundancy provides an extra safeguard so the failure of a few strands does not result in total cable failure.

From unbeatable durability to lower maintenance and costs, it is clear composites offer significant advantages over conventional materials used in utility transmission. That’s why we can’t wait to introduce our new, game-changing   ULTRAVEX ™ composite bracket that’s as strong as steel but lightweight and packed with all the benefits unique to composites. It’s debuting later this year, so be sure to stay tuned to our website to see how DIS-TRAN Overhead Solutions will continue to revolutionize the utilities industry with composites!

For more information about UltravexTM Click Here

Tags: crossarms, fiberglass, composite, composite material, composite crossarm, poles, composite poles

THE ULTRAVEX ADVANTAGE

Posted by Melissa Hines on Aug 5, 2016 2:48:54 PM

There’s perhaps no better example of “You don’t know what you’ve got ‘til it’s gone” than a power outage. And as a manufacturer supplying products to electric utilities and other large users of electrical power, we know very well how that old saying hits home. When the lights go out and work grinds to a halt, you absolutely know what you’re missing. Times have changed and today’s innovative composite crossarm from DIS-TRAN Overhead Solutions features materials and design far superior to those of the past and are designed to stand up to the worst Mother Nature has to offer.

In early 2016,  DIS-TRAN introduced our patent 9546498 Ultravex™ composite crossarm that is unlike any other crossarm on the market today. The Ultravex ™ crossarm is our most durable arm to date, and features benefits you didn’t know you were missing.

  • For flexibility that exceeds your expectations, our Ultravex™ crossarms come in a single size and use a single bracket for both tangent and deadend installations. This reduces your need for inventory of hardware and arms, yet allows you to build on current installations of standard 3-1/2” x 3-1/2” size. The strength of the Ultravex ™ crossarm can be increased without ever changing the outside diameter size.
  • The Ultravex ™ has some of the highest working loads in the industry. We recommend our working load to be 75% of the ultimate load per NESC Grade C Allowable.
  • Special washers or inserts are not needed when using our Ultravex ™ crossarm. With the highest-in-the-industry wall crush strength, our crossarm can be field drilled without concern for loss of strength.
  • Ultravex™ crossarms offer performance benefits through innovative engineering. Their domed shape reduces contaminant buildup allowing water and debris to shed easily. Their circular inner core provides enhanced strength.Composite.jpg

Our Ultravex ™ composite crossarm is a game changer. We’ve worked with experienced designers that have been engaged in the composite industry for over 40 years. We also conducted extensive testing, and with more than 50 years of experience supporting the overhead power line industries, we know how to respond to those findings. We don’t make these claims lightly; we’ll happily provide you with testing data or load analysis tables to back up our findings for this industry leading product.

We understand that the demands of your business may have kept you from experiencing our leading-edge composite crossarms, but you don’t know what you’re missing. We also think it is best not to wait until disaster strikes to evaluate your equipment and start making improvements. To learn more about the potential cost-savings, inventory reduction, and improved product performance you can expect with Ultravex™ crossarms, visit www.distranoverheadsolutions.com. Feel free to leave a comment below. We would love to hear your thoughts, expectations, and business needs.

 CLICK HERE TO REQUEST  UltravexTM Testing Data

 

Tags: crossarms, fiberglass, tangent, composite, composite crossarm, ultimate loads, deadend, working loads

DIS-TRAN SUPPORTS UTILITY STORM RESPONSE

Posted by Melissa Hines on Jul 27, 2016 2:19:02 PM

When a major storm hits, the first priority is to get the power back on. After Hurricane Sandy blasted the Northeast, millions of people faced flooded homes and widespread power failures. In 2011, the median amount of damage caused by an Atlantic hurricane was $1.8 billion. When it comes to mediating storm damage, time is money.

During hurricane season, response time is vital for utilities faced with the worst Mother Nature has to offer. No one wants to be without power any longer than necessary, and in the case of emergency response services, it can be a matter of life and death.

In recent years, utility companies have become experts at responding to major storms and hurricanes by marshaling resources to quickly restore service. A successful storm response is the result of coordinated efforts with local governments to develop storm readiness plans. In the rush to mitigate storm damage and significantly reduce the length of power outages, the parts supplier is an important partner in the process that is often overlooked.

DIS-TRAN Overhead Solutions knows how crucial it is for utilities to be able to recover quickly after a storm. After all, the public safety infrastructure is built on the premise that power and communications will always be there. That’s why DIS-TRAN maintains a sizable raw materials inventory of wood and composite crossarms at our Vancouver, WA and Pineville, LA locations. DIS-TRAN can treat and ship materials to order within 24 hours, with onsite wood treating and manufacturing capabilities. Vertical integration allows the company to have total control over its manufacturing and treating processes, which ensures quick turn around and on-time delivery.

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After more than a half century in the business, there's no storm that can faze us. Our employees know the part they play in the storm recovery process and are more than willing to put in the necessary time to ensure blazing fast delivery of quality products. With a location in the hurricane-prone Gulf Coast region, the DIS-TRAN team has had to deal with storm impact on the business and on their personal lives and property all while maintaining production and shipping. The DIS-TRAN team is available 24/7 and monitors severe weather events to anticipate the need for emergency response. Our dual locations allow us to ship from whichever location is most appropriate and available to ensure deliveries are made.

At DIS-TRAN, we do more than make crossarms. We enable the safety and livelihood of millions of people whenever a storm strikes. Our desire is to take care of our customers so you can take care of your customers. You can't stop a hurricane or a tropical storm, but you can prepare for them. Partner with the one utility supplier who fully understands the need for exceptional customer service, and has decades of experience in mitigating storm damage. Take a look inside our facilities in our storm response video and make sure to visit our website for helpful resources and information on our full product line.

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Tags: crossarms, storm response, wood crossarm, fiberglass, hurricane season, storm restoration, composite, composite crossarm

DIS-TRAN Overhead Solutions: A History of Innovation, Expansion and Commitment to the Environment

Posted by Melissa Hines on Jul 6, 2016 11:44:33 AM

America’s strength comes from its connectivity, and the utility industry has grown consistently to keep America connected. Stringent environmental regulations on the industry vary by local, state, and federal jurisdictions, and can make delivering high quality products that are also compliant a challenge. DIS-TRAN Overhead Solutions has met that challenge and has been satisfying the overhead needs of the U.S. utility industry since 1965 with our environmentally friendly line of distribution crossarms, ground wire molding, wood transmission arms and assemblies, and the new Ultravex™ composite crossarm.

As the U.S. telecommunications industry began to connect cities and states across the country, the need for safe, sound, and environmentally conscious products to support those utilities arose. Over the past 50 years, the needs of the industry and the environmental requirements levied on it have changed, and through DIS-TRAN’s expansion across the U.S. and new product development, we’ve stayed ahead of these challenges since our humble beginnings.

Joe T. Robison founded DIS-TRAN in 1965 in Alexandria, LA. He first began his business ventures out of the trunk of his car. Working is his father’s hardware store while growing up, Mr. Robison learned the basic principles of building and operating a successful business: Honesty, Integrity, Product Knowledge and Quality Service. Instilling these principles into his company’s culture, his business has expanded into a group of world class companies serving the electric utility and electrical contractor industries.

In the early years, DIS-TRAN’s product line included Douglas fir distribution crossarms. DIS-TRAN supplied these crossarms to local utilities in Louisiana and throughout the southeast. In 1980, DIS-TRAN moved to its’ current location in Pineville, LA and began offering Southern Yellow Pine distribution crossarms.  DIS-TRAN Overhead Solutions expanded to a second location in Vancouver, WA in 2006. This new location allowed us to expand our reach into the Pacific Northwest. With a two-coast production facility model, DIS-TRAN is able to deliver with quick lead times and greater efficiency.  Untitled_design_10.jpg

In 2008, we expanded our product offering once again to better serve our customers. We began manufacturing wood transmission products, including x-braces, vee and knee braces, tension braces and double arm assemblies. DIS-TRAN introduced the new patent pending Ultravex™ composite crossarm in early 2016.  This new product has revolutionized the market with its cutting edge design.

With our commitment to the environment, new product development, and expansion across the U.S., DIS-TRAN is the company dedicated to responsibly and innovatively supporting America’s utility growth. DIS-TRAN Overhead Solutions’ vision is focused on always serving the high voltage industry by continuously providing for their most important needs. We enjoy relationships today that were established in 1965 and every year thereafter. It is our mission to continue to build on this great history as we move towards the future. Our commitment to excellence has allowed us to grow into a premier manufacturing company serving the utility industry’s overhead needs. Follow DIS-TRAN Overhead Solutions on Facebook and LinkedIn to stay informed about all the ways our company is innovating in an environmentally conscious way.

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Tags: utility industry, wood transmission assemblies, crossarms, wood crossarm, composite, composite crossarm

8 Major Markets That Use Composites

Posted by Melissa Hines on Aug 10, 2015 3:26:00 PM

A World Full of Composites

One might be surprised to find out that composites have become a part of our everyday lives. So what are composites? Composites are formed when two or more materials with different physical and chemical properties are combined to produce a material with characteristics different from the individual components.

Composite material is widely used because it is light weight, high strength, durable, corrosion resistant, nonconductive, low maintenance and allows for design flexibility. In today's market, structures made of composite have a longer life and a higher strength to weight ratio than those made of traditional material. This versatile material is used in such a variety of applications that the overall composite market has to been divided into the following major segments.

A_World_Full_of_Composites
  • Aerospace - The aerospace market is one of the largest and most important of the composites industry. Commercial, military and space craft all make substantial use of composite material both inside and out. Some applications of composite on aircrafts include propellers, primary wing and fuselage structures, floor boards and flight control surfaces.
  • Automotive - Composites are being used to make lighter, safer and more fuel efficient vehicles. Composite material can withstand very intense heat and speed and will not rust or corrode like steel or aluminum. The use of composites in vehicles has given the automobile designers free rein, as these materials can be easily molded into any shape or size.
  • Construction/Infrastructure - Composites are used in various architecture and infrastructure applications. Some of these applications include the repair and replacement of roads, bridges and pilings. Homes and offices also use composite material. Bathroom fixtures, swimming pools and wall panels are just a few of the items around your home that may be made of composite.
  • Defense - The military has long used composites in many applications. Some of these applications include fighter jets, helicopters and watercraft. The strength and durability of composite material is perfect for the demanding performance of these applications.
  • Marine - The marine market is deeply penetrated by the composite industry. Yachts, sailboats and naval ships all use some form of composite material. Composites are very suitable for these applications because they can withstand the harsh marine environment.
  • Mass Transit - Trains, buses and subways make extensive use of composites. Many of the air conditioner enclosures, vehicle body panels and interior parts and components found in these modes of transportation are made of composite material. Composites offer overall weight reductions and improved energy effeciency. 
  • Sports and Recreation - Composites used in sporting goods is almost a given these days. Golf clubs, tennis rackets, hockey sticks, fishing poles, canoes and bicycles all benefit from the light weight and high strength of composites. The use of composite material in recreational activities will continue to increase.
  • Energy/Electrical- Composites are being used to make turbine blades, solar panel frames, pole line hardware, substation equipment, utility poles and crossarms. Since composites are nonconductive, this makes them very suitable for electrical products. Composites can also stand up to severe weather and wide changes in temperature making them ideal for the great outdoors.

Composites are all around us. This material builds bridges that won't rust, turns wind into electric power, improves fuel efficiency in cars, trucks and trains, creates recreational options that make our life enjoyable and so much more.

Are there any products you use on a daily basis that are made of composite material? Do you like the way composites are being used in today's market?

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Tags: crossarms, cross arms, electrical, composites, pole line hardware, energy, composite, composite material

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